ERP for Forging Industries Close Die, Open Die & Cold Forging
One system for closed-die, open-die and cold forging: plan hammers, presses and headers, track every heat, manage dies and know your real yield on every forging.
Core capabilities for forging shops.
From billet cutting to machining, with the die room and heat treatment included, for every forging process you run.
Close Die Forging
- Hammer and press planning with die sets per part.
- Flash, trimming and coining operations tracked.
- Shot counts and die life per impression.
Open Die Forging
- Ingot and bloom-to-shape job cards for large forgings.
- Reheats, reduction ratio and weight loss recorded.
- UT, heat treatment and test certificates per piece.
Cold Forging
- Wire and bar coil stock by grade and diameter.
- Header and former tooling life tracking.
- Annealing, phosphating and coating batches.
Die & Tooling Management
- Die life by shots with refurbishment alerts.
- Die room job cards and history.
- Tool inventory with location tracking.
Heat & Material Traceability
- Heat numbers carried from billet to dispatch.
- Mill test certificates attached to stock.
- Cut-plan and billet yield tracking.
Production Planning
- Hammer, press and furnace capacity planning.
- Batch-wise job cards and operation logs.
- Reheat and rework recorded by batch.
Heat Treatment
- Furnace loads with cycle parameters.
- Hardness and microstructure results by lot.
- Certificates generated from recorded data.
Costing
- Actual material, energy and die cost per part.
- Scrap and flash recovery accounted.
- Quotation costing from standard routings.
Quality & Dispatch
- Inspection plans by part and stage.
- Packing lists and test certificates.
- Customer-wise schedule tracking.
ERP benefits for forging units.
The numbers you argue about on the floor, recorded once and shared.
Real Yield, Every Batch
Input weight, forged weight, flash and rejection are captured per batch, so margins are known before invoicing.
- Billet-to-forging yield per job.
- Scrap and flash recovery credited correctly.
- Variance alerts against standard.
Fewer surprises at month end.
Quotes built on real yield data.
Dies That Last
Shot counts, refurbishment and die changes are tracked, so dies are serviced on time and not after a failure.
- Automatic shot counting per job.
- Refurbishment due alerts.
- Die cost allocated to parts.
Fewer unplanned die failures.
Longer die life with planned service.
Heat Treatment Without Paper
Furnace cycles, loads and test results live against the lot, and certificates print from them.
- Cycle parameters recorded per load.
- Test results linked to the heat.
- Certificates in one click.
Complete records for customer audits.
Dispatch not held up by paperwork.
Benefits of ERP for forging industries
Improved Efficiency
Reduces manual work and automates core operational processes, enabling your team to focus on high-value tasks.
Better Decision-Making
Provides real-time data insights and holistic overviews, allowing leadership to adapt to market changes rapidly.
Cost Optimization
Helps in reducing waste, controlling expenses, and maximizing material yield across all production stages.
Enhanced Customer Experience
Ensures faster delivery timelines, accurate order fulfillment, and seamless after-sales service interactions.
24x7 Priority Support
Access robust Email and Technical Support 24x7. Keep your ERP functioning at peak performance without interruption.
Regulatory Compliance
Keeps the business permanently aligned with stringent safety, environmental, and international trade laws.
No hidden setup fees. Flexible scaling for growing businesses.
Get started nowOne ERP, tuned for every sector.
See how SUKI ERP is configured for the other industries we serve.